Procedure for Adjusting the Air-Sucking System
This system consists of a number of passages in the telescope,
fed by holes in various mechanical parts and tied together by tubing,
through which air is drawn by a fan outside the base of the telescope.
This fan draws air around the mirror, past the azimuth drive
tractors, through the fork, out of the electronics boxes, and out
of the pump house, then forces it out of the observatory to the north,
where presumably it would do the least harm. The fan is designed
to be running whenever the oil pumps are running and is activated
by the same controls. This picture
shows the external parts of the system.
For this system to work, a number of parts of the telescope must
be sealed up with cover plates and caulking. The base is sealed with
plastic insulation under its bottom and between its top and the azimuth
drive wheel. The back of the mirror cell is sealed with special covers
which must then be caulked. The base skirt is designed to prevent
air from moving through the telescope between the base and fork, and
there are also two brush seals to retard flow past the azimuth bearing.
Various flexible lines leading air from one part of the system to
another. First lines on top of the tube
take air from the top of the legs of the quadrapod into the tube.
Two fans that operate all the time keep
the air circulating through the mirror cell and vent it into the
observatory. Larger ducts lead air from the
electronics boxes into the top of the fork. Other ducts take
air passing the drive tractors into the
fork. Internal ducts in the fork let the air flow into the base, then
out through a door into the airsucker.
This sucker has a connection through a semi-flexible
duct to the pump room. An 8-inch duct
then runs from the sucker to the north wall
of the observatory.
PUTTING THE SYSTEM TOGETHER
- Ducts on top of the tube: Four
ducts lead air passing through legs of the quadrapod (to stabalize
their temepreature) into the telescope tube. These are attached to the
legs with plastic dogs held by 1/4-20 socket-head cap screws, one of
which must be removed to attach the suction line. The other end of
each line is attached to a hole in the top of the tube with a cover
plate, held on by two 10-32 hex-socket button-head screws.
- Covers for back of tube: These covers seal the back of the
tube (mirror cell) so that air can be sucked from around the mirror. To
place the covers, tilt telescope up near its vertical limit; have one
technician orient the cover and pass it
to a second technician on the telescope. The second technician then
should slide the cover between the strut
and the mirror cell (pretty easy in this orientation) and attach it
with the dogs provided. Finally, seal
up the cracks between the covers and the cell as best you can.
- Tubing on top of the fork:
These tubes tie all the outlying parts of the telescope (mirror
cell, quadrapod, electronics boxes) into the fork. They are 4-inch
flexible mylar ducting with a spiral skeleton of steel. These ducts
are attached to couplers to the electronics boxes and directly to the
fittings in the covers for the back of the mirror cell with hose clamps.
Putting them in place and clamping them down should be straightforward
and obvious.
- Putting the base skirt together: The base skirt consists of
four major pieces bolted to the fork and
a number of shrouds that fit around the drive tractor. To assemble the
skirt, first place the two major pieces going around the drive-tractor
attachments and hold them loosly in place with the 1/4-20 button-head
screws provided. Each piece is marked with either a "C" or an "R" to
indicate which drive tractor it goes over. Next, work the two larger
pieces of the skirt into place, possibly using a 1/4-inch guide bolt,
dog them into place with the clamps provided, and attach them to the
fork with the screws. Tighten the screws holding the shroud to the
base, and test the shroud to make sure it doesn't rub the base unduly.
If it rubs, you might need to use a hammer or crowbar to make the
appropriate modifications. Place the
covers over the drive tractors, and secure them with the 10-32
button-head screws provided. Add the "hats" covering the drive motors,
and attach these to the fork with the semiflexible ducts.
- Placement of the Air Sucker: The
airsucker is a section of ducting attached to the door sealing the
base at one end and with a fan at the other. The door is held on the
base with two dogs that press rods into aluminum blocks that then
press up against the door. For access to the base, retract the dogs
and roll back the airsucker. To close the door, reverse this step.
- Air filters: Air going into the telescope except through the
tube is filtered. There are custom filters
at four entry points in the tines of the fork and beneath each azimuth
drive tractor. The electronics boxes have rather large standard filters
beneath them (which we got at Home Depot). These filters should be
washed out or replaced, as appropriate, during the summer shutdown.
BALANCING THE SYSTEM
The flow of air should be balanced by adding restrictions to the
lines with excess flow so as to get an appropriate flow past all the
various heat sources. This will be done by trial and error, for
instance, by using smoke to watch the flow of air through the system
and using a thermometers in the electronics boxes to monitor their
temperatures.